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Coexis TechEnterprise Software
Agrochemical Manufacturing
Maharashtra, India
6 to 8 weeks for staged plant rollout and operator onboarding

A Custom ERP for Connected Agrochemical Operations

An agrochemical manufacturer needed better coordination across multiple plant departments. Coexis Tech engineered a custom enterprise ERP connecting raw material QC testing, chemical formulations, batch mixing, store inventory, packaging, and regulatory dispatch passes into one unified system.

Client ProfileAgrochemical Formulator & Manufacturer
Sector / IndustryManufacturing & Chemicals
Delivery ModelMilestone-Engineered ERP
The Operational Challenge

Disconnected Data, Manual Registers & Information Lag

Operational records were scattered across paper logbooks, isolated store ledgers, and standalone lab registers. When raw materials arrived at the factory gate, delays in laboratory quality checks held up batch production schedules. Disconnected stores led to inaccurate lot balances, and manual gate pass generation slowed shipping.

The Engineering Solution

Workflow-First System Design & Department Integration

Coexis Tech embedded with plant operational teams to map material movements from gate entry to finished goods dispatch. We architected a modular, role-permissioned ERP platform reflecting exact factory workflows and quality clearance criteria.

DELIVERED CAPABILITIES

Core Modules Engineered for the Workflow

Each module directly mirrors physical department handoffs, eliminating duplicate data entry.

01

Quality Control (QC) & Laboratory

Inbound sample testing registers, active chemical assay recording, and digital pass/reject certificates before raw materials enter active inventory.

02

Store & Raw Material Inventory

Lot and drum-level inventory management, tracking active batch allocations, bin locations, and reorder levels.

03

Batch Production & Formulation Engine

Digital Bill of Materials (BOM), recipe batch cards, vessel mixing logs, and stage-wise yield tracking.

04

Packaging, VCI & Label Printing

Packaging material requisition, VCI anti-corrosion tracking, and authorized container label generation.

05

Preventive Maintenance Scheduling

Machine service logging, downtime records, and regular maintenance checklists for plant equipment.

06

HR, Shift Attendance & Gate Security

Shift roster management, contractor labor logs, and authorized factory gate pass issuance.

VERIFIED PROCESS ARCHITECTURE

Agrochemical Batch Traceability & Quality Gate Flow

From raw chemical gate reception to sealed export container dispatch

STAGE 01

Gate Inbound & Lot Quarantine

Security & Store Inward
Operational Input:Vendor Delivery Challan, Lot/Drum Count
System Output:Quarantine GRN with System Barcode
STAGE 02

QC Assay & Lab Clearance

Quality Control Laboratory
Operational Input:Chemical Sampling & Assay Testing
System Output:Digital Pass/Reject Certificate
STAGE 03

Active Store Lot Allocation

Central Chemical Warehouse
Operational Input:Approved QC Clearance Certificate
System Output:Bin Location & Active Lot Status
STAGE 04

Recipe Mixing & Vessel Formulation

Production Plant Floor
Operational Input:Digital Bill of Materials (BOM) Batch Card
System Output:Vessel Mixing Log & Yield Reconciliation
STAGE 05

Packaging, VCI & Dispatch Pass

Finished Goods & Logistics
Operational Input:Anti-Corrosion VCI Inspection & Drum Count
System Output:Barcoded Gate Pass & Dispatch Invoice
Departmental transitions run with role-based permissions and strict audit-log integrity.
ACID Relational Architecture
SYSTEM FOUNDATION

Technical Architecture

Modular PHP / CodeIgniter backend architecture for robust plant network execution
Relational MySQL database structured for ACID transactional integrity across batch records
Responsive operator interfaces accessible on workstation PCs and ruggedized plant floor terminals
Strict role-based access control (RBAC) separating lab technicians, store keepers, and plant supervisors
VERIFIED RESULTS

Operational Outcomes

Eliminated duplicate data entry between raw material gate reception and laboratory testing.
Established full end-to-end batch traceability from raw chemical lot numbers to packaged dispatch containers.
Accelerated internal communication, enabling production managers to view available released ingredients in real time.
Streamlined dispatch documentation, reducing gate wait times for logistics trucks.
Related Solution

Explore the packaged product architecture

View Solution
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